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Crafting the Spirit

Crafting the Spirit

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Episode 3 provides an in-depth, behind-the-scenes look at modern tequila production, following the complete journey from agave field to bottle. The episode begins in the highland agave fields with skilled jimadores harvesting mature Blue Weber Agave plants, explaining the expertise required to identify optimal ripeness and properly extract the valuable piñas. Listeners learn about the crucial cooking process that converts agave starches to fermentable sugars, comparing traditional horno ovens with modern autoclave systems and their different impacts on flavor development. The episode explores extraction methods from ancient tahona stone wheels to modern mechanical systems, fermentation techniques involving wild versus commercial yeasts, and the art and science of distillation in copper pot stills. Finally, the episode explains the different categories of tequila - blanco, reposado, añejo, and extra añejo - detailing how aging in wooden barrels transforms the spirit's character and creates the range of expressions available to consumers. Throughout, the episode emphasizes the balance between traditional craftsmanship and modern technology that defines contemporary tequila production.

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