Épisodes

  • 185 - Episode 5 - Good Documentation Practices (GDP) in Medical Devices - The ALCOA+ Standard (S25E5)
    Aug 24 2025

    In this compelling Deep Dive, we explore the unglamorous but absolutely essential world of medical device documentation. From design inception to post-market surveillance, documentation isn't just red tape—it's the backbone of compliance, traceability, and patient safety. This episode introduces listeners to the U.S. FDA's regulatory foundation in 21 CFR Part 820 and shines a spotlight on ALCOA+ principles: the industry gold standard for ensuring that every action, every test, and every result is accurate, trustworthy, and audit-ready. Through clear examples and engaging conversation, the episode maps how documentation supports every phase of a device's life, from design through manufacturing to corrective actions and recalls.

    Listeners are guided through the three cornerstone documents of medical device quality—Design History File (DHF), Device Master Record (DMR), and Device History Record (DHR)—with an emphasis on how each connects design intent to execution and oversight. The narrative expands to include digital documentation, introducing 21 CFR Part 11 requirements for electronic records and audit trails. With real-world stakes, like product holds due to missing signatures, the episode demonstrates how documentation failures can halt entire product lines. Most importantly, it reframes GDP as a cultural mindset—a proactive approach to quality rather than a bureaucratic burden. It’s a must-hear for anyone looking to understand the DNA of device quality systems.

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    14 min
  • 184 - Episode 4 - Quality System Regulation (QSR): The Backbone of Medical Device Manufacturing (21 CFR Part 820) (S25E4)
    Jul 29 2025

    In this deep dive, we explore the foundation of U.S. medical device quality regulation: the FDA’s Quality System Regulation, also known as 21 CFR Part 820. Framed as more than just paperwork, the QSR is revealed to be the operational heartbeat of device manufacturing, akin to a Michelin-starred kitchen where quality, safety, and consistency are designed into every step. From the first design sketch to the moment a device is packaged, stored, installed, and even serviced, the episode unpacks how manufacturers must embed robust controls across the entire lifecycle. It introduces essential documents like the DHF, DMR, and DHR, and connects them to practical examples in labeling, process validation, and cleaning procedures. The episode also demystifies change control, equipment qualification (DQ/IQ/OQ/PQ), supplier management, and post-market feedback systems.

    But QSR is more than a technical checklist—it’s a culture. Listeners gain insight into how leadership, proactive risk management (ISO 14971), and a dynamic Quality Management System (QMS) underpin everything from training to audits. The episode also explores the global context, showing how ISO 13485 and EU MDR echo many of the same principles, helping harmonize standards across borders. The discussion on data integrity, ALCOA+ principles, and 21 CFR Part 11 brings modern digital systems into focus. Through compelling analogies and narrative structure, this episode elevates QSR from compliance burden to a living system of trust and safety that protects patients and elevates industry standards. It’s a must-listen for anyone working in—or entering—the medical device space.

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    18 min
  • 183 - Episode 3 - Device Classification and Premarket Pathways - Navigating FDA Clearance (S25E3)
    Jul 27 2025

    This episode explores the FDA’s regulatory pathways for medical device clearance and approval, peeling back the layers of risk-based classification and submission strategies. From simple class I devices like elastic bandages to high-stakes class III implants, the discussion walks listeners through how the FDA applies escalating levels of scrutiny depending on patient risk. The episode introduces essential regulatory frameworks including 21 CFR Parts 820, 801, 803, 812, and 814, and explains how manufacturers determine whether their device follows the 510(k), PMA, or De Novo pathway. Real-world examples help ground these regulatory constructs, making complex terms like “substantial equivalence,” “predicate device,” and “investigational device exemption” accessible to listeners.

    In addition to U.S. pathways, the episode touches on global regulatory harmonization efforts and how international frameworks like the EU MDR compare to the FDA’s system. Listeners also learn how documentation like the Design History File (DHF), Device Master Record (DMR), and Device History Record (DHR) form the regulatory backbone throughout the device lifecycle. With a conversational tone and clear structure, the episode demystifies the steps required to bring a medical device to market while stressing the importance of quality management systems and post-market vigilance. Closing with reflections on how innovation—including AI, connected devices, and personalized tech—will challenge existing regulatory models, the episode invites listeners to consider how the system must adapt while preserving patient safety. It’s a strong primer for professionals crossing over from pharma to devices.

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    15 min
  • 182 - Episode 2 - The Medical Device Development Lifecycle: From Concept to Commercialization (S25E2)
    Jul 23 2025

    In this comprehensive deep dive, we journey through the entire lifecycle of a medical device—from that first spark of an idea to post-market surveillance. The episode unpacks the structured and often invisible process that transforms innovation into real-world solutions. Starting with conceptualization and design input, the hosts guide listeners through risk management, design controls, verification and validation, and non-clinical testing under GLP. They break down complex concepts like the DHF, DMR, and DHR with relatable analogies, while spotlighting the importance of documentation, traceability, and Quality by Design (QbD). Listeners gain an accessible yet detailed walkthrough of how early decisions shape safety, regulatory strategy, and clinical readiness.

    But the device's journey doesn’t end at approval. This episode illuminates manufacturing controls, training, process validation, complaint handling, and post-market surveillance with impressive clarity. Real-world examples and regulatory references—including 21 CFR Parts 820, 801, 58, and 812, as well as ISO 13485 and GLP—are woven into the narrative seamlessly. Listeners also learn how recalls, MDR, and FDA audits function to uphold patient safety long after a product hits the market. A thoughtful final discussion on the future of connected, AI-enabled devices underscores the urgency of modernizing regulatory models while preserving rigor. Whether you're new to medical devices or a seasoned pharma veteran, this episode offers a holistic and compelling roadmap to how safe, effective, high-quality devices come to life.

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    25 min
  • 181 - Episode 1 - Introduction to Medical Devices and Their Regulatory Landscape (S25E1)
    Jul 20 2025

    In this foundational episode, we explore how medical devices are defined and classified by the FDA—a critical first step in navigating the regulatory landscape. Starting with the legal distinction between devices and drugs, we unpack the FDA’s risk-based classification system that categorizes devices into Class I, II, or III based on their potential harm to patients. The discussion delves into how classification affects everything from pre-market submission pathways (like 510(k), De Novo, and PMA) to clinical testing, timelines, and budget planning. Through real-world examples—ranging from dental x-ray holders to implantable prostheses—the episode illustrates the diversity within each risk class and the strategic implications of classification decisions.

    Listeners also receive a detailed tour through the regulatory ecosystem that supports device safety and effectiveness across a product’s lifecycle. This includes deep dives into Quality System Regulations (21 CFR Part 820), investigational device exemptions (21 CFR Part 812), and risk management standards like ISO 14971 and ISO 14155. The conversation also explores the nuances of U.S. and EU regulatory models, contrasting FDA’s centralized review with Europe’s decentralized notified body system under MDR 2017/745. With thoughtful analogies and accessible language, the episode demystifies regulatory jargon and frames device compliance as a dynamic partnership between innovation and patient safety. This is a must-listen primer for anyone transitioning from pharma to the medical device world.

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    33 min
  • 21 Atorvastatin (S24E21)
    Aug 24 2025

    Nearly 45% of all deaths from non-communicable diseases worldwide are caused by cardiovascular disease—a staggering reality that frames the story of atorvastatin, better known as Lipitor. In this episode of From Concept to Medicine’s Periodic Table of Medicine, we trace the full journey of one of the world’s most influential drugs.

    From the centuries-long unraveling of cholesterol’s chemistry, through the serendipitous discovery of early statins in the 1970s, to Pfizer’s launch of atorvastatin in 1997, this episode dives deep into the science, medicine, and controversy behind a blockbuster. We explore how atorvastatin works to lower LDL cholesterol, its clinical uses from common hyperlipidemia to genetic conditions, and its role in reducing heart attack and stroke risk. Along the way, we unpack the intricacies of pharmacology, drug interactions, and safety considerations—while also pulling back the curtain on its complex manufacturing, regulatory battles, and high-stakes patent wars.

    But atorvastatin’s impact goes beyond the lab and the clinic. We look at its cultural imprint, from billion-dollar sales and household recognition to heated debates over marketing ethics and the shift to affordable generics. What emerges is a sweeping view of how one molecule reshaped global health, transformed an industry, and sparked questions about access, innovation, and trust in medicine.

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    26 min
  • 20 Liraglutide (S24E20)
    Jul 29 2025

    In this expansive episode of The Deep Dive, we explore the full lifecycle of liraglutide, a first-generation GLP-1 receptor agonist that helped redefine how we treat both type 2 diabetes and obesity. From the early 20th-century discovery of incretin hormones to the molecular engineering breakthroughs that enabled liraglutide’s once-daily dosing, the episode traces the drug’s scientific and clinical journey in vivid detail. We break down its mechanism of action—including glucose-dependent insulin secretion and appetite regulation through central satiety pathways—as well as its pharmacokinetic properties, such as albumin binding and extended half-life. Clinical trials are explored in depth, with attention to both its glycemic benefits and its weight loss efficacy in diverse populations, including those with prediabetes, sleep apnea, and post-bariatric weight regain. Listeners will also hear about real-world considerations like dosing schedules, combination regimens, and discontinuation benchmarks.

    Beyond the clinic, the episode examines liraglutide’s high-tech peptide manufacturing process, its regulatory milestones and REMS-mandated safety messaging, and the legal controversies that culminated in a $58 million U.S. federal settlement. We evaluate its economic footprint in the diabetes and obesity markets, including the implications of the first generic approval in 2024. Cultural impacts are explored as well, from shifting societal attitudes toward obesity treatment to access inequities and emerging stigma against pharmacologic weight loss. We conclude with an honest look at newer competitors like semaglutide and what the future might hold for liraglutide as part of a changing treatment paradigm. This episode offers a rare 360-degree view into one of the most influential metabolic therapies of the 21st century.

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    27 min
  • 19 Exenatide (S24E19)
    Jul 29 2025

    In this episode of The Deep Dive, we explore the remarkable journey of exenatide, a diabetes medication that began in an unlikely place—Gila monster saliva. As the first GLP-1 receptor agonist approved for type 2 diabetes, exenatide paved the way for an entirely new class of blood sugar–lowering treatments. We trace its evolution from the twice-daily Byetta to the once-weekly Bydureon, highlighting the innovations in drug delivery—like microsphere formulations and prefilled pens—that made it more patient-friendly. Listeners will gain a clear understanding of how exenatide works in the body, including its glucose-dependent insulin stimulation, suppression of glucagon, delayed gastric emptying, and modest weight loss effects. Clinical trial data and real-world outcomes underscore its impact on HbA1c reduction and adherence, even as newer GLP-1 drugs crowd the stage.

    The episode also dives into exenatide’s complex regulatory history, including early FDA rejections, REMS requirements for safety concerns like pancreatitis and thyroid growths, and efforts to expand use via pediatric and Parkinson’s studies. We explain its pharmacokinetics, manufacturing with biodegradable microspheres, and how antibody development and kidney function can influence its effectiveness. Economically, exenatide remains a multibillion-dollar franchise, though still branded and expensive due to an intricate patent web—most tied not to the drug molecule but to its delivery system. As we close, the conversation turns to exenatide’s cultural legacy: introducing GLP-1 agonists to the world, supporting weight loss in patients, and raising urgent questions about innovation, accessibility, and the true cost of modern medicine.

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    21 min